A presentation on Gelatin Processing Aids utilizing membrane filtration.

Gelatin Processing Aids (continued)

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Gelatin Production

Gelatin Production

Benefits and Advantages

  • UF provides significant energy savings versus evaporation
  • UF provides improved bloom strength (gelatin quality) by permeating minerals out of the gelatin
  • NF recovers hydrolyzed gelatin, increasing yield
  • Reduced mineral load to the ion exchange systems
  • RO of UF permeate generates a high quality water for reuse in the plant as process, cleaning, boiler feed water.
  • MF can be used to replace the DE press filters
  • MF for treatment of waste streams

Ultrafiltration Plant

Feed & Permeate Section
Feed & Permeate Section

Four Stage Ultrafiltration plant

Ultrafiltration Stages
Ultrafiltration Stages

Microfiltration

 

Conventional Microfiltration Process

Conventional Microfiltration Process

 

Tami Isoflux® Ceramic Membrane

Tami Isoflux® Ceramic Membrane

 

Tami Isoflux® Microfiltration

Features

  • Produces constant flux along length of element
  • Achieved by decreasing membrane thickness or support layer thickness from inlet to outlet
  • This leads to better separation homogeneity
    • Improved performance
    • Fouling similar along length of element
  • Allows for separations that otherwise would not be possible

Pilot Plants

Model "T" Pilot Plant

  • Specialized, automated
  • Ceramic membranes
  • Batch or Continuous
  • MF, UF
Model T Pilot Plant

Model R

  • Manual operation
  • Single stage
  • Batch or continuous
  • Spiral or tubular (ceramic or stainless steel)
  • MF, UF, NF, RO
Model R

Model U

  • Spiral membranes
  • RO, NF, UF or MF
  • Multiple stages
  • 3.8" housings
  • Continuous
  • Automated
Model U

Evaporation Technologies

Evaporation Technologies Offered to The Gelatin Industry:

Rising Film
Rising Film
Forced Circulation
Forced Circulation
Falling Film
Falling Film
Plate
Plate

Thermal Degradation of Gelatin

Thermal Degradation of Gelatin

Evaporator Process Diagram

Evaporator Process Diagram

Plate Evaporator Installation

Plate Evaporator Installation

References

Reference Information:

http://www.gelatin-gmia.com/
http://www.gelatine.org/
Evaporation Technology in the Gelatin and Glue industry - GEA Wiegand
Separators and decanters for Gelatine Production - Westfalia Separator Company

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