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Model G Membrane Filtration Pilot Plant

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The GEA Filtration Model G membrane filtration pilot plant is a pilot-scale plant designed specifically for application development utilizing specialized tubular microfiltration membranes cast on a microporous, sintered stainless steel support structure.

The tubular format, sintered stainless steel membrane is ideally suited to difficult process streams characterized by high viscosity and/or high suspended solids load. The active membrane layer is titanium dioxide (TiO2) making it virtually unaffected by extremes in temperature, pressure or pH. The robust, seal-less and gasket-less module design makes it well suited for organic solvent applications and also allows for aggressive clean-in-place (CIP) with inexpensive, bulk chemicals.

In its base configuration, the Model G is configured with a single recirculation stage but an optional two stage design is also available providing for double the operating capacity. The plant can be operated in semi-batch or continuous feed-and-bleed mode.

All vital process parameters are easily manipulated for effective and efficient process development and optimization.

Pilot Plant Model G GEA Filtration with Bob Keefe plus colleague
Pilot Plant Model G GEA Filtration with Bob Keefe plus colleague

Standard Features

  • 30 gallon balance tank
  • Feed pump, centrifugal-type with 10 HP TEFC motor
  • Heat exchanger, tubular-type, one each for heating and cooling
  • Temperature and pressure indicators
  • 6" diameter by 10' long tubular sintered stainless steel microfiltration module, ¾" diameter flow channels, 0.1 µ nominal pore size, ASME code design and stamp
  • Recirculation pump, centrifugal-type with 20 HP TEFC motor
  • Flow meters, magnetic-type for feed, recirculation and permeate flows
  • Flow meter, mass-type for concentrate flow
  • Control and routing valves
  • Assembled on a tubular stainless steel frame
  • Control panel

Unique Features

  • Designed and built for application development of TiO2 microfiltration membrane material cast on a tubular sintered stainless steel support structure
Optional Features
  • Two recirculation stage design
  • Hazardous area electrical construction
  • Steam sterilization
  • 3/8" or 3/4" diameter flow channels
  • 0.02 µ nominal pore size

Utility Requirements

Floor space: 5'W x 14'L x 8'H
Shipping weight: 5,000 lbs
Voltage/PH: 440V/3PH
Total HP: 30 HP
Feed Line Fitting: 1 1/2" TC
CIP Fitting: 1 1/2" TC
CIP Flow: 20 - 30 GPM
Drain Fittings: 1 1/2" TC
Tank Drain: 2 1/2" TC
Product Outlets: 1 1/2" TC
Seal Water In: 3/8" poly
Seal Water Out: 3/8" poly
Seal Water Flow: 1 - 2 GPM
Cooling In: 1 1/2" TC
Cooling Out: 1 1/2" TC
Cooling Flow: up to 10 GPM
Steam In: 3/4" NPT
Steam Out: 3/4" NPT
Steam Required: up to 100 pph, 50 psi
Compressed Air Inlet: 1/4" poly
Air Required: 25 scfm, 80 psi
Caster Mounted: No

Operating Conditions

Membrane area: 4.9 M2
Pressure: up to 150 psi (10 bar)
Temperature: up to 250 degF (120 degC)
Feed Flow: up to 60 GPM (13.6 M3/h)

Model G Membrane Filtration Pilot Plant (PDF)

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Should you require any additional information concerning our customized membrane filtration plants or have any questions, please


Please use the general Filtration Questionnaire form to submit a detailed inquiry.

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GEA Filtration • Hudson, WI 54016, US • Telephone: + 1-715-386-9371 • Telefax: + 1-715-386-9376 • Email: gea.filtration@geagroup.com
GEA Filtration • Skanderborg, Denmark • Telephone:+ 45 70 15 2200 • Telefax:+ 45 70 15 2244 • Email: gea.filtration@geagroup.com
GEA Filtration • Ettlingen, Germany • Telephone: +49-7243 7050 • Telefax: + 49-7243 7053 30 • E-mail: gea.filtration@geagroup.com
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